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Modular Integrated Crushing Station for Open Pit Mining with Rapid Assembly Instant Production Mining Machinery Equipment

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USD

28,720.00 28720.0 USD 28,720.00

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Minimum order quantity: 1 Units

Key attributes

View all
Capacity(t/h)
5-1000
Motor Type
AC Motor
Machinery test report
Provided
Warranty
1.5 year
Core components
Motor
Video outgoing-inspection
Provided
Product description

Highlights at a glance

  • Modular Quick Installation, Plug and Produce: The integrated steel skid base combines the DLZGC vibrating feeder and DLEV jaw crusher into one unit, achieving a trinity of "feeding + crushing + conveying". Pre commissioned before delivery, ready for production within 24 hours after simple on site installation, greatly shortening construction cycles and infrastructure investment for open pit mines, temporary quarries, and engineering construction projects.
  • Dual Core Drive, High Efficiency Crushing: The DLZGC vibrating feeder has a processing capacity of 150 to 3200 tons per hour, with intelligent control for precise feeding and anti blockage design adaptable to mixed raw materials, slag, and other materials. The DLEV jaw crusher can crush high hardness materials with compressive strength up to 320 MPa. The "V" shaped crushing chamber ensures efficient and uniform discharge. The modular design facilitates maintenance and significantly extends equipment service life.
  • Intelligent Control, Stable Operation: The hydraulic discharge adjustment module enables precise, fast, and safe discharge opening adjustment with convenient and efficient operation. The automatic lubrication system works together with the overload protection device to ensure long term continuous and stable operation of the equipment, effectively reducing component wear and extending the overall service life of the machine.
  • Flexible Adaptability, Closed Loop Process: Processing capacity from 150 to 1000 tons per hour with flexible configuration. Can be seamlessly connected to downstream screening and conveying equipment, building a complete closed loop process of "crushing screening conveying". Adaptable to everything from small quarries to large mining production lines, meeting diverse production needs.
  • Certifications & compliance
    CE
    Complies with EU standards
    Frequently asked questions

    The integrated crushing station is suitable for crushing various materials including limestone, granite, basalt, iron ore, copper ore, river pebble, construction waste, slag, and others. It is widely used in open pit mining, quarry aggregate production, construction aggregate processing, temporary quarry operations, and infrastructure construction projects. It can efficiently process high hardness materials with compressive strength up to 320 MPa, meeting diversified production needs.

    The equipment is driven by the dual core combination of the DLZGC vibrating feeder and the DLEV jaw crusher. The feeder has a processing capacity of 150 to 3200 tons per hour, with the overall system capacity flexibly configurable from 150 to 1000 tons per hour. Different model combinations can be selected according to production scale, adapting to everything from small quarries to large mining production lines.

    The DLEV jaw crusher features a "V" shaped crushing chamber design for uniform crushing and reduced localized wear. The jaw plates are made of high manganese steel with excellent wear resistance. The modular design allows key components to be independently removed and replaced. Daily maintenance only requires regular inspection of fasteners, lubrication points, and the hydraulic system, with single maintenance time significantly reduced.

    The integrated crushing station adopts a pre commissioned delivery model, with on site installation time reduced by over 60% and civil foundation investment reduced by over 40% compared to fixed crushing lines. Both core units use energy efficient motors, and the hydraulic system adjusts the discharge opening on demand to avoid unnecessary energy consumption. The modular design reduces transportation and installation costs.

    Core technical advantages include: The integrated steel skid base combines feeding, crushing, and conveying functions in a compact structure with a small footprint; Pre commissioned before delivery, with production startup within 24 hours on site; The hydraulic discharge adjustment module enables precise, fast, and safe discharge opening adjustment; The automatic lubrication and overload protection systems ensure long term stable operation

    We provide overseas customers with a comprehensive pre sales and after sales service system. During the pre sales stage, we offer site surveys, process scheme design, equipment selection recommendations, and 3D layout simulation. During the after sales stage, we provide professional technical personnel for on site installation guidance, commissioning, and operation training. We maintain sufficient inventory of wear parts and wear parts, with standard components such as jaw plates and bearings ha
    Description images
    Product detail
    Product detail
    Product detail
    CE
    Packaging and fulfilment
    • Step 1

      Payment and order readiness

      Minimum order: 1 Units

      Payment terms, specifications, and order details are confirmed before preparation begins.

    • Step 2

      Preparation

      25 days

    • Step 3

      Packaging and dispatch

      Packaging details are available on request.

      Final packing, freight, and delivery dates are confirmed before dispatch.

    Technical specifications
    Other details 15 fields
    Capacity(t/h)
    5-1000
    Motor Type
    AC Motor
    Machinery test report
    Provided
    Warranty
    1.5 year
    Core components
    Motor
    Video outgoing-inspection
    Provided
    Key selling points
    High Productivity
    Place of origin
    China, Henan
    Weight
    29000 KG(63934.06lb)
    Application
    Gold Mining
    Dimension (L*W*H)
    Varies
    Selling Units
    Single item
    Power (W) (Product option)
    106kW(142.15hp)
    Model number
    DL22.9MC1512
    Certifications & Compliance
    CE
    Lead time
    25 days
    Minimum order
    1 Units

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