5axis cutting head 3000x2000mm Waterjet Cutting Machine Application and advantages of PMT waterjet cutting
Product Description
5axis cutting head 3000x2000mm Waterjet Cutting Machine
Application and advantages of PMT waterjet cutting
PMT Waterjet Cutting Machine is an effective tool for any shape of artistic creation. The traditional cutting method is saw
cutting only in a row. When cutting the curves, the model should be made according to the size and then polished. Waterjet Cutting Machine can cut any shape of models under the control of the CNC program.
1. Smooth cutting quality is.
2.The cutting accuracy of waterjet cutter is up to 0.1mm. Edge joints are regular, and waterjet cutting can also make very complex puzzles and murals.
3.Cutting speed is fast, and product consistency and interchangeability are very good.
4. Drilling, cutting and forming can be done at once.
5. Improve the working environment and reduce the impact of dust and noise on the operator.
6. Waterjet cutting is a cold cutting that does not damage the internal structure of the material.
7. It is the only machine for processing composite materials and fragile porcelain.
8. Waterjet Cutter can cut metal, rubber, foam, plastic, composite materials, stone, ceramic tile, marble,glass, etc.
Specification
1
50HE High presssure pump structure includes water supply system, hydraulic system and the intensifier system (or named high pressure system)
Water supply system
The main engine needs two water sources for cutting and cooling, thus we need two drainages: the cooling water drainage and the water leakage drainage.
Special definition is listed below
Cutting water: The intensifier must be supplied with water of 20-1000psi (1.4-6.9bar). The input water should not less than the output water by 1.5 times. If the water source contains dissolved
solid(esp. silicate and calcium), the orifice life would be shortened. If the filter system cannot correct the water quality, extra water treatment facility must be installed.
Cooling water (for the heat exchanger): The heat exchanger is used to adjust the accumulated heat in the hydraulic oil. The hydraulic oil functions the best at the temperature of 40 ºC.The cooling
water is first led to the heat exchanger for the intensifier and then to the exchanger for the hydraulic oil pump. The cooling water flow should be enough as to ensures that the temperature in the oil tank is lower than 43 ºC. The standard water flow is 11 lpm for each power horse at 15ºC.The water contains a little minerals and acid will be helpful to thermal transmission and the prolongation of the heat exchanger life.
Hydraulic system
The hydraulic system consists of pressurization, filtration, and cooling systems. The intensification principle is: a motor of 37kw drives the hydraulic pump, then the pump will pressurize the hydraulic oil up to 20Mpa max. The pressurized oil is pushed into the oil cylinder through the electro-hydraulic directional valve. There is a sensor on either side of the oil cylinder. The directional valve will receive a signal when the piston inside the cylinder is approaching to one end of the cylinder. The piston will travel to and fro, making the high pressure water continuously.
The filtration system is three steps filtration. They are oil filling filtration, outlet filtration, recycle filtration.
Waterjet Intensifer system
The intensification system mainly refers to the intensifier, but it also includes other components in the water circuit that make the lower pressure water into high pressure water. Specifically, it includes intensifier, accumulator, high pressure tube, connector etc. Intensifier is main part of the intensification system. A section for the intensifier 's principle, structure, and maintenance is contained in this manual.
Electrical control system
The electric control system is integrated into the control panel, including PC, control circuit. This control system is used to start/stop the main engine and adjust the speed. The function of the display, buttons and knobs on the panel is listed below.
"power indicator" controls the power.
"voltage meter" indicates the working status of the PC.
"currency meter" displays the currency of the motor of 18kw.
"master switch" switch for the general power supply.
"Pump & main engine switch" start/stop the main motor
"high pressure/abrasive switch"
"emergency stop"
50HE High Pressure Pump
Dimension(L*W*H): 1800*1000*1400mmWeight1200Kg
Power rate: 37kw/50hp
Max. pressure: 420Mpa /4200bar
Working pressure: 300-350Mpa
Max. oil discharge: 104L/min
Max. Flow rate: 3.7L/min
Φ of orifice: 0.30-0.33mm
Power supply: 380 V 50hz
Water supply: ≥15.1L/min
Accumulator: 1.5liter
Hydraulic system: Bosch Rexroth
Cooling system: Oil Chiller
2
Working Table & Controllor
Cutting Table
Attributes
PMT waterjet cutting table consists of transmission part with X axis, Y axis and Z axis, water tank, cutting head, lubrication part and servo driving system. Gantry mechanical structure is fit to large size machines, long running distance of X and Y axis, suitable for processing a variety of complex big size parts.
The cutting table is a 2-D pc-controlled table, consisting of Y-axis, catcher, X-axis, Z-axis (cutting head rest), cutting head, high pressure hose, and the abrasive box. Both the X axis and the Y-axis are installed with linear guide and ball screw. The control system instructs the servo motor which drives the ball screw. The cutting head assembly (Z-axis) is installed on the ball screw, so that it is realized to start, stop, shift, and change the speed of the cutting head rest. The X axis travels alongside with the Y-axis, and the Z-axis travels alongside with the X-axis. The positive and negative direction is defined as follows: standing in front of the cutting table, your left-hand side is negative direction of X-axis, the opposite direction is positive; the X-axis 's advancing direction is positive, and the opposite is negative. Being instructed by the control panel, the X and Y axis moves together, leaving the sophisticated picture on the workpiece accordingly.
Y-axis is actually working as the base of the cutting table. It is welded with a polished surface, on which the linear guide and the bearing housing for the ball screw are fixed. The linear guide is used to guide the X axis's travel and support it. The servo-motor is installed on the driving end of the screw ball and the decorative panel is also attached to the Y axis.
The linear pair and the ball screw pair ensure the accuracy of the travel and make the action of starting, stop, shift and speed change highly reliable. In order to ensure that the cutting head rest travels accurately, the X axis is also equipped with linear pair, ball screw pair, and servo motor.
PMT waterjet cutting machine suitable glass cutting,marble cutting,ceramic tiles cutting,and metal cutting, that real one good cutter machines for many materials.
3
Five-axis AB cutting system for diamond cutting head
Re-positioning accuracy: ±0.02/1000mm
Cutting accuracy: ±0.15/1000mm
Max. prussure: 420mpa
Orifice type
diamond orifice
Nozzle type: 6.35*0.76/1.02*76mm
Running travel of Z axis: 180mm
A-Axis Roteting Angle: ±67°
C-Axis Roteting Angle: ±360°
Cutting Angle: ±45°
application: 2D/3D cutting
The system within Automatic height detection system
IDE Integrated cutting head working life 1000hours
each one.The working level of Z-axis will be 200mm
3.1
Five-axis AC cutting system for diamond cutting head
Re-positioning accuracy ； ±0.02/1000mm Cutting accuracy ： ±0.15/1000mmMax. prussure ：420mpa
Orifice type ： Parse 3/diamond orifice
IDE Integrated cutting head working life 1500hours each one
The working level of Z-axis will be 200mm
PMT water jet design concept: high accuracy, high efficiency, energy efficiency, simple maintenance, easy operation, waterproof, dustproof etc. Spare parts are processed by advanced imported equipment, 5 axis head's dynamic accuracy is tested by super high accuracy instruments, the processing equipments, instruments and precision of resetting reach the leading level of the country. PMT water jet makes you feel more stable, more reliable and more satisfied
4 ，
Swing-Arm PC Controller
Power supply: AC220V 50/60Hz
Drawing system: Auto-CAD
Computer system: Windows 10
Function: Moving controller
screen Apply: 19 inch LCD
Waterjet software NC-Studio-V10: Support DXF file and anyauto programming software to produce NC code
5 ，
Abrasive Feeding System
Dimension(L*W*H): 700*700*1350mm
Weight: 80kg
Max. capacity: 200kg
Max. air pressure supply: 2bar
Adjust your regulator
Eliminates abrasive waste
Fine-tune your abrasive delivery
30 Precision Setting
No more over delivery of your abrasive
6
Floor Loading Systerm
The cutting speed for PMT water jet cutting machine
The cutting speed of mini waterjet cutting machine varies depending on the material, thickness, desired cut quality, water pressure and the machine itself configuration, Generally for PMT waterjet, you could find the following speed just for your reference.
1, basic working principle of the super-high pressure water jet cutting machine
2, working principle of the high-pressure system and supercharge
3, replacement of the high-pressure sealed, low-pressure sealed and high-pressure parts
4, maintenance of the high-pressure system and judgment and troubleshooting of common failures
5, CNC Programming&operation&operation of the NC cutting platform
6, daily maintenance of the NC cutting platform
7, equipment installation
8, abrasive control and transportation operation and CNC communication
9, operation of the CAD / CAM software and CNC communication
10, working principle, maintenance and judgment and troubleshooting of common failures of the main high-pressure functional parts, high-pressure water switches and abrasive cutting head
1, Free warranty for the whole machine for one year or 2000 high-pressure/hour
2, Training of two personnel for operation and maintenance of equipment and one computer operator for the user
3, On-line installation and commissioning (the user is responsible for board and lodging)
4, Lifetime maintenance
5, To Guarantee long-term supply of spare parts
6, To enjoy upgrade of special prices when there are new products and technologies
7, Repair response time: during the quality assurance period, when the user's equipment fails, respond within 24 hours after receipt notice. For a common failure, direct the user to resume production as soon as possible by way of
Ralevant Products
Our factory not only have all kinds of size of water jet machines and waterjet spare parts, but also our company sell all kinds of stone carving machines, laser machines, bridge cutting machines, edge grinding machines, row pitch
machines
and rope machines and so on!!!
Packing & Delivery
Wate jet cutting machine package
wooden package out side, inside soft packages or all of soft film and ensure safety. including hp pump,waterjet cutting table bed with cutting head,CNC waterjet controller,waterjet sand feeder,spare parts with the pump,loading by 20feet or 40feet container. about 30-40cbm, 4000-6000kgs,whole one set waterjet machine equiment.
Water jet spare parts
soft package inside,carton package outside. waterjet abrasive garnet sand: packing by*25kg small packing + 40bags in a big bag. The package ways aslo can according to customer requirement.
Delivery time for machines
15-30days
Delivery time for waterjet spare parts
1-7days
Company Profile
Normal standard waterjet spare parts like 55k&60k&90k water jet intensifier and all the kinds of water jet cutting heads, and the water on/off valve, water jet orifice ruby and abrasive nozzle, and high pressure hp cylinder, check valve body, waterjet HP seals, oil seal, ceramic plunger, valve seat, all the normal water spare parts we have high quality with good price.
We have water jet high pressure intensifier pump quality same like Flow waterjet, KMT waterjet,Dardi waterjet,and we have good water jet working table.Any spare parts of water jet cutting machine, Welcome to Guangzhou meet and
Certification
Certifications
FAQ
Q: What is the advantage of water jet cutting head machine?
A:Cold processing, no heat reaction zone. no deformation; strong cutting ability, pure water jet can cut soft materials, abrasive waterjet can cut hard materials; can cut flammable and explosive objects;cutting precision is high, edge is neat no secondary processing is required. Waterjet also has the title of universal cutting machine.
Q: How to choose the cutting table for waterjet cutting machine?
A:You need to offer the size of the materials you want to process or the size of the cutting table.
Q:How to solve the incision problem of water cutting for waterjet machine?
A:It is not a vertical cutting for a waterjet cutter. This is due to the physical characteristics of waterjet. If it is required precise vertical angle cutting, we will provide you with a five-axis dynamic cutting system.
Q:Is the equipment easy to operate for waterjet cutting machine?
A:Wonlean intelligent waterjet cutting machine is easy to operate. You could upload the electronic images file of DXF format to the operating system via USB or network. The system will automatically program, and only need to set a few simple parameters, it can automatically complete the cutting operatio.
Certifications & compliance
CE
Complies with EU standards
