Forged Gear Shaft with Machining Process
| Description | High Technology Durable OEM Technical auto engine Crankshaft |
| Type | CrankshaftFlat key shaft, splined key shaft, square shaft, gear shaft, wheel shaft |
| Application | Tractors, Trucks, Automobiles, Industrial Engines, Compressors, Etc. |
| Processing | bars CNC machining |
| Material | copper, alloy steel AISI 4140, carbon steel, aluminum and casting 10#, 20#, 25#, 30#, 40#, 45#, 55#, 60#, 35CrMo, 42CrMo / 4140 Steel; 304, 316 Stainless steel; 65Mn; Q235 Steel |
| Weight Ranges | 7-110kg |
| Tolernace | Controlled by ISO 8006 CT4-6 |
| Design Support | Pro-E, UG,SolidWorks,AutoCad, PDF |
| Quality Control | Material, Dimension,Performance,inside defects,Balance test |
| Standard | ASTM,DIN,JIS,ISO,GB standards |
Products show
Declaration
Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.
Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
About
Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below
1. Trusted supplier of steel, iron & non-ferrous components
2. Extensive documented quality program in place.
3. Castings, forgings, stampings, machining, welding & fabrication services.
4. 9 related factories, over 50 joint-venture sub-contractors.
5. 25+ years of manufacturing experiences, 10+ years of exporting experience
6. 100% of products sold to overseas customers.
7. 50% of customer base is forturne 500 companies.
Densen Group Architecture
Machining Service
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μ m. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
Casting Service
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New Densen offers manual arc welding,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.
3rd Party Inspection
New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.
New Densen also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Application
Sales data in 2017
Q
A:We're a direct factory,we have our own casting foundry and machining factory over 25 years.
Q: Do you make customized products based on our design drawings?
A: Yes, we are a professional metal fabrication factory with 20 experiences to make custom products according to clients' drawings.
Q: Will my drawing be safe after you get it?
A: Yes, we will not release your design to third party unless with your permission.
Q: What is the MOQ?
A: Usually we don't set MOQ, but the more, the cheaper. Besides, we are happy to make prototype or sample for clients to ensure quality standard.
Q: Whether some samples can be provided?
A: Yes, just need some sample cost and express cost,we will provide some parts which we have stock.
Q: How fast can my samples be finished?
A: Generally 5-7 Working days
Q: How to deal with the parts received when they are found to be in poor quality?
Certifications & compliance
