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Quality Precision Multi Material Electronics Industrial Prototype Component Making Service Custom Plastic Injection Moulding

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Minimum order quantity: 500 Units

Key attributes

View all
Product
Industrial Product
Shaping Mode
Plastic Injection Mould
Product Material
Plastic
Place of origin
China, Jiangsu
Model number (Specification)
BR-91
Selling Units
Single item
Product description
  • Mold Making Expertise: 15+ Years Specialized in Custom Plastic Injection Mold Design & Rapid Prototyping.
  • 72-Hour Rapid Prototyping: Utilizing 5-axis CNC and high-resolution SLA/SLS 3D printing, we deliver functional prototypes within 72 hours, allowing for immediate mechanical fit verification and market testing.
  • Waste Reduction Efficiency: Implementation of high-efficiency hot runner systems reduces material sprue waste by 95% compared to conventional cold runners, significantly lowering the overall environmental impact and part cost.
  • Full Lifecycle One-Stop Solution: From initial industrial design and rapid 3D printed prototyping to mass production and secondary processing like ultrasonic welding and silk-screening, we provide a complete turnkey manufacturing cycle.
  • 24H Digital DFM Feedback: Our engineering team provides a professional Moldflow simulation and Design for Manufacturing (DFM) report within 24 hours of receiving STP/STEP files, identifying potential sink marks or air traps before steel cutting.
  • Premium S136 Mirror Steel: All mold cores are constructed from genuine S136 stainless steel with vacuum heat treatment reaching 52-54 HRC. We guarantee a service life of 1,000,000 shots under standard maintenance protocols.
  • Every mold is verified by CMM with a 0.01mm tolerance report.
  • Various Plastic Materials Are Available And Can Be Customized Upon Request
    SCIENTIFIC NAMEACRONYMS
    PolyethylenePE
    PolypropyienePP
    High Density PolyethyleneHDPE
    Low Density PolyethyieneLDPE
    Linear Low Density PolyethyieneLLDPE
    Polyvinyl ChioridePVC
    General Purpose PolystyreneGPPs
    Expansible PolystyreneEPS
    High Impact PolystyreneHiPS
    Styrene-Acrylonitrile CopolymersAS,SAN
    Acryionitrile-Butadiene-Styrene CopolymersABS
    Polymethyl MethacryiatePMMA
    Ethylene-Vinyl AcetateCopolymersEVA
    Polyethylene TerephthalatePET
    Polybutylene TerephthalatePBT
    Polyamide(Nyion 6.66)PA
    PolycarbonatesPC
    PolyacetalPOM
    PolyphenyieneoxidePPO
    PolyphenyienesulfidePPS
    PolyurethanesPU
    PolystyrenePS
    Poly tetra fluoroethylenePTFE

    Q:What is the highest machining precision you can guarantee for custom plastic molds?

    A:Using high-speed Japanese CNC and Sodick EDM machines, we consistently achieve a machining tolerance of ±0.01mm. Every critical component is verified via Hexagon Bridge CMM to ensure 100% assembly compatibility.

    Q:How do you prevent sink marks and air traps in complex electronic enclosures?

    A: We provide a Free Moldflow Analysis within 24 hours of inquiry. By simulating the injection process, we optimize gate locations and cooling channels to eliminate sink marks before cutting the steel.

    A: Yes, we are fully certified with ISO 13485:2016 (Medical) and IATF 16949 (Automotive). All materials used are CE, REACH, and RoHS compliant with original Material Test Reports

    A: We deliver functional 3D-printed or CNC prototypes within 72 hours. For mass production molds, the T1 sample cycle is 25-35 days, followed by immediate sea or air shipping (DDP supported).

    A: Absolutely. We offer Flexible MOQ starting from 100 pieces. For R&D projects, we recommend our low-cost bridge tooling (Aluminum or P20 steel) to reduce your initial investment.

    A: Yes. We take intellectual property very seriously. We sign NDAs with 100% of our custom clients and store all CAD files on a secure, encrypted internal server.

    A: We offer a 100% Tooling Fee Refund once your cumulative order quantity reaches the agreed volume. This effectively makes your mold cost zero in the long run.

    A: We guarantee 100% Compliance. If any part fails our pre-shipped FAI report or arrives damaged, we provide immediate free mold modification or replacement parts within 7 working days.

    Certifications & compliance
    RoHS(2)
    RoHS compliant
    Description images
    Quality Precision Multi Material Electronics Industrial Prototype Component Making Service Custom Plastic Injection Moulding
    Quality Precision Multi Material Electronics Industrial Prototype Component Making Service Custom Plastic Injection Moulding
    Quality Precision Multi Material Electronics Industrial Prototype Component Making Service Custom Plastic Injection Moulding
    Quality Precision Multi Material Electronics Industrial Prototype Component Making Service Custom Plastic Injection Moulding
    RoHS(2)
    Packaging and fulfilment
    • Step 1

      Payment and order readiness

      Minimum order: 500 Units

      Payment terms, specifications, and order details are confirmed before preparation begins.

    • Step 2

      Preparation

      35 days

    • Step 3

      Packaging and dispatch

      Ocean freight via Maersk · Approx. shipping fee: $ 0.84 for 1 unit · Transit time: Est. 17-24 days

      Final packing, freight, and delivery dates are confirmed before dispatch.

    Technical specifications
    Other details 9 fields
    Product
    Industrial Product
    Shaping Mode
    Plastic Injection Mould
    Product Material
    Plastic
    Place of origin
    China, Jiangsu
    Model number (Specification)
    BR-91
    Selling Units
    Single item
    Single package size
    50X50X50 cm
    Single gross weight
    50.0 kg
    Certifications & Compliance
    RoHS(2)
    Lead time
    35 days
    Minimum order
    500 Units

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