Ingot casting conveyor and stacking machine
Made Ingot Casting machine has been developed to give trouble free production of Aluminum /Lead/Zinc and its alloy. Metal is poured from the furnace in to the casting wheel/Tundish and the system accurately controls the volume of metal in to each mould. The filled moulds travel up the incline, where hey are water cooled. As the molds pass around the head sprocket, they invert, allowing the ingots to fall by gravity- assisted by two knock out hammer.
Data and Specification
| 01 | Mould type | As per customer requirement |
| 02 | Mold Dimensions | Depends on above |
| 03 | Number of molds | varies from 60 to 240 ( most popular sizes are 120,130 & 150 mold casting machine) |
| 04 | Mould material | Hermatite cast iron, material spec 420/12 To BS2789:1985 |
| 05 | Production rate | 2 to 7 ton per hour for Aluminum and 8 to 24 tons per hour for lead |
| 06 | Mould cooling | Water spray, 9 spray heads, Total water consumption At 2 bar pressure 100 lts per hour |
| 07 | Knock out system | Automatic dual Knock out system operated by solenoid valve. |
| 08 | Pouring system | Casting wheel/ Cam operated tundish, Drive off main chain. |
| 09 | Drive Motor | 3/5 HP AC variable frequency drive. |
| 10 | Gear box | 500:1 double reduction worm gear |
| 11 | Conveyor chain | 150/160 mm pitch bolted assembly |
| 12 | Machine inclination | 13 degree |
| 13 | Machine construction | Robust frame fully welded Construction. Frame is made Out of 250 x100 mm C channel is made Out of 250 x100 mm C channel |
| 14 | Overall dimension | As per machine size normally between 6 to 20 meter. |
| 15. | Safety feature | Emergency stop on both sides. |
Safety feature - Emergency stop on both side.
Ingot stacking machine
Combining our technical expertise with latest technological development, we offer ingot stacking line work in conjunction with our widest range of ingot casting machine.
We offer stacking system to suit your stacking and space requirement, included in this leaflet are some possible design.
Ingot stacking line
Overhead Gantry Type stacking machine
The stacking machine is suitable to receive ingots from the casting conveyor. It can be arranged in various different configurations from in-line to right angle system.
Salient features
Combination of ingot casting machine and stacking system
To remove the need for external control of the ingots, each ingot is partially ejected from the mold using a synchronized hammer action connected to the movement of the mold conveyor.
A fixed guide is place below the mold ejection system to remove the ingot from the ingot casting line and guide it to the take away conveyor in an inverted position.
Lay out option
Different lay out option is available to suit customer requirement.
The most common layouts are.
Turn over collator
Ingots will be presented from the out feed of the cooling conveyor generally cross wise on the conveyor having been pushed onto the short conveyor by a pusher bar mounted above the end of the cooling conveyor with a drive to the side out of the way of the heat build up.
Since its establishment in 1991, has focused on manufacturing, exporting, and supplying high-standard furnaces and belt conveyors. As an ISO 9001:2008 certified firm, our product range includes Crucible Furnace, Rotary Furnace, Hydraulic Tilting Furnaces, Reverberatory Furnaces, and Tilting Reverberatory Furnaces. Our primary objective is to provide products that prioritize safety and environmental friendliness, with a notable emphasis on energy-saving capabilities and reduced fuel consumption.
To ensure product quality, we maintain a directory of authorized vendors and conduct thorough research to select reliable suppliers. The raw materials undergo stringent quality checks by both the vendors and our own quality tests, ensuring compliance with industry standards. Our commitment to quality has garnered praise from clients, enabling us to establish a strong market position based on exceptional service and top-notch products.
Equipped with cutting-edge machinery, our packaging unit ensures secure export and delivery of products worldwide. Our dedicated team stays updated with the latest technology, enabling us to deliver high-class products. Under the guidance of Mr. C. L. Tripathi, who prioritizes customer satisfaction and environmental safety, we continuously strive to deliver superior, energy-efficient products. is committed to providing high-quality products, advancing the aluminum industry, and maintaining customer satisfaction.
Overall, is dedicated to delivering high-quality products, maintaining customer satisfaction, and contributing to the advancement of the aluminum industry.
| Manufacturer and Exporter of Furnance and Belt Conveyor. |
| All Rights Reserved |
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Step 1
Payment and order readiness
Minimum order: 1 Units
Payment terms, specifications, and order details are confirmed before preparation begins.
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Step 2
Preparation
7 days
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Step 3
Packaging and dispatch
Packaging details are available on request.
Final packing, freight, and delivery dates are confirmed before dispatch.
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