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Certifications ISO9001:2008

New Ingot Casting Stacking Machine for Manufacturing Plant Easy Operate Energy Saving ISO9001 Certified Aluminium

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21,690.00 21690.0 USD 21,690.00

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Minimum order quantity: 1 Units

Key attributes

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Machine type
Casting Conveyor
Voltage
380V, 220
Core components
High Temperature Furnace Refractory, Furnace Shell, SIC Morgan Crucible, PID based control panel, Furnace operation manual
Machinery test report
Provided
Video outgoing-inspection
Provided
Warranty
1 Year
Product description

Ingot casting conveyor and stacking machine

Made Ingot Casting machine has been developed to give trouble free production of Aluminum /Lead/Zinc and its alloy. Metal is poured from the furnace in to the casting wheel/Tundish and the system accurately controls the volume of metal in to each mould. The filled moulds travel up the incline, where hey are water cooled. As the molds pass around the head sprocket, they invert, allowing the ingots to fall by gravity- assisted by two knock out hammer.

Data and Specification

01Mould typeAs per customer requirement
02Mold DimensionsDepends on above
03Number of moldsvaries from 60 to 240 ( most popular sizes are 120,130 & 150 mold casting machine)
04Mould materialHermatite cast iron, material spec 420/12 To BS2789:1985
05Production rate2 to 7 ton per hour for Aluminum and 8 to 24 tons per hour for lead
06Mould coolingWater spray, 9 spray heads, Total water consumption At 2 bar pressure 100 lts per hour
07Knock out systemAutomatic dual Knock out system operated by solenoid valve.
08Pouring systemCasting wheel/ Cam operated tundish, Drive off main chain.
09Drive Motor3/5 HP AC variable frequency drive.
10Gear box500:1 double reduction worm gear
11Conveyor chain150/160 mm pitch bolted assembly
12Machine inclination13 degree
13Machine constructionRobust frame fully welded Construction. Frame is made Out of 250 x100 mm C channel is made Out of 250 x100 mm C channel
14Overall dimensionAs per machine size normally between 6 to 20 meter.
15.Safety featureEmergency stop on both sides.

Safety feature - Emergency stop on both side.

Ingot stacking machine

Combining our technical expertise with latest technological development, we offer ingot stacking line work in conjunction with our widest range of ingot casting machine.

We offer stacking system to suit your stacking and space requirement, included in this leaflet are some possible design.

Ingot stacking line

Overhead Gantry Type stacking machine

The stacking machine is suitable to receive ingots from the casting conveyor. It can be arranged in various different configurations from in-line to right angle system.

  • It is a PLC control and compressed air power system.
  • The configurations are as follows
  • A chain-type ingot receiving and accumulation conveyor and selective ingot turnover system.
  • An overhead gantry type automatic stacking machine comprising of carriage mounted stacking grab.
  • A six-position stack storage conveyor of either twin chain, chain, and slat & stillage type according to stack type.
  • The stacker will build single square stacks of nested –cross-layered ingots, on either precast or wooden pallet bases or regular foot ingots.
  • An automatic weighing machine and strapping machine is also available at extra cost.
  • Salient features

  • Less complicated design
  • Suitable for hot and dusty atmosphere
  • The maintenance is easier and less time consuming
  • The layout is more versatile
  • Spare parts and consumables are cheaper
  • It is easier to re–program.
  • Combination of ingot casting machine and stacking system

    To remove the need for external control of the ingots, each ingot is partially ejected from the mold using a synchronized hammer action connected to the movement of the mold conveyor.

    A fixed guide is place below the mold ejection system to remove the ingot from the ingot casting line and guide it to the take away conveyor in an inverted position.

    Lay out option

    Different lay out option is available to suit customer requirement.

    The most common layouts are.

  • Straight line layout where ingots are stacked only at one end of the chain conveyor
  • Cross over layout where ingots are stacked at both the end of the Conveyor.
  • Turn over collator

    Ingots will be presented from the out feed of the cooling conveyor generally cross wise on the conveyor having been pushed onto the short conveyor by a pusher bar mounted above the end of the cooling conveyor with a drive to the side out of the way of the heat build up.

  • Positioning stop will ensure that each ingot is stopped briefly to it straighten up.
  • The first ingot will be released from the stops and travel along the short conveyor. The next ingot will stop against the stops behind the first ingot.
  • Two grippers will locate on the ends of the next ingots and rotate about a horizontal axis lifting the ingot over the stops and placing it face down after the stop. The sequence will than be repeated.
  • The conveyor will be narrower than the length of the billets so that the gripper of the palletiser can pick a layer of billets by lifting under the exposed ends of the billets.
  • Since its establishment in 1991, has focused on manufacturing, exporting, and supplying high-standard furnaces and belt conveyors. As an ISO 9001:2008 certified firm, our product range includes Crucible Furnace, Rotary Furnace, Hydraulic Tilting Furnaces, Reverberatory Furnaces, and Tilting Reverberatory Furnaces. Our primary objective is to provide products that prioritize safety and environmental friendliness, with a notable emphasis on energy-saving capabilities and reduced fuel consumption.

    To ensure product quality, we maintain a directory of authorized vendors and conduct thorough research to select reliable suppliers. The raw materials undergo stringent quality checks by both the vendors and our own quality tests, ensuring compliance with industry standards. Our commitment to quality has garnered praise from clients, enabling us to establish a strong market position based on exceptional service and top-notch products.

    Equipped with cutting-edge machinery, our packaging unit ensures secure export and delivery of products worldwide. Our dedicated team stays updated with the latest technology, enabling us to deliver high-class products. Under the guidance of Mr. C. L. Tripathi, who prioritizes customer satisfaction and environmental safety, we continuously strive to deliver superior, energy-efficient products. is committed to providing high-quality products, advancing the aluminum industry, and maintaining customer satisfaction.

    Overall, is dedicated to delivering high-quality products, maintaining customer satisfaction, and contributing to the advancement of the aluminum industry.

    Manufacturer and Exporter of Furnance and Belt Conveyor.
    All Rights Reserved
    Description images
    New Ingot Casting Stacking Machine for Manufacturing Plant Easy Operate Energy Saving ISO9001 Certified Aluminium
    New Ingot Casting Stacking Machine for Manufacturing Plant Easy Operate Energy Saving ISO9001 Certified Aluminium
    New Ingot Casting Stacking Machine for Manufacturing Plant Easy Operate Energy Saving ISO9001 Certified Aluminium
    New Ingot Casting Stacking Machine for Manufacturing Plant Easy Operate Energy Saving ISO9001 Certified Aluminium
    Packaging and fulfilment
    • Step 1

      Payment and order readiness

      Minimum order: 1 Units

      Payment terms, specifications, and order details are confirmed before preparation begins.

    • Step 2

      Preparation

      7 days

    • Step 3

      Packaging and dispatch

      Packaging details are available on request.

      Final packing, freight, and delivery dates are confirmed before dispatch.

    Technical specifications
    Other details 29 fields
    Machine type
    Casting Conveyor
    Voltage
    380V, 220
    Core components
    High Temperature Furnace Refractory, Furnace Shell, SIC Morgan Crucible, PID based control panel, Furnace operation manual
    Machinery test report
    Provided
    Video outgoing-inspection
    Provided
    Warranty
    1 Year
    Key selling points
    Easy To Operate
    Power(w)
    8 KW
    Place of origin
    India, Haryana
    Weight (kg)
    1500
    Dimension(L*W*H)
    As per model
    Type
    Molten Metal Casting Conveyor
    Metal
    Aluminium
    Purpose
    Aluminium Ingot
    Moulds
    100
    Casting type
    Vertical
    Feature
    Energy Saving
    Certification
    ISO9001:2008
    Color
    Support Customized
    Duty Cycle
    Continuous Work
    Condition
    New
    Warranty of core components
    1 Year
    Showroom Location
    India
    Applicable Industries
    Food & Beverage Shops, Manufacturing Plant, Machinery Repair Shops
    Marketing Type
    New Product 2024
    Selling Units
    Single item
    Single volume
    0 cm3
    Single gross weight
    0.0 kg
    Model number
    IECICC01
    Lead time
    7 days
    Minimum order
    1 Units

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