Ingot casting conveyor and stacking machine
Made Ingot Casting machine has been developed to give trouble-free production of Aluminum /Lead/Zinc and its alloy. Metal is poured from the furnace into the casting wheel/Tundish and the system accurately controls the volume of metal in to each mould. The filled moulds travel up the incline, where they are water-cooled. As the molds pass around the head sprocket, they invert, allowing the ingots to fall by gravity- assisted by two knock-out hammers.
Data and Specification
| 01 | Mould type | As per customer requirement |
| 02 | Mold Dimensions | Depends on above |
| 03 | Number of molds | varies from 60 to 240 ( most popular sizes are 120,130 & 150 mold casting machine) |
| 04 | Mould material | Hermatite cast iron, material spec 420/12 To BS2789:1985 |
| 05 | Production rate | 2 to 7 ton per hour for Aluminum and 8 to 24 tons per hour for lead |
| 06 | Mould cooling | Water spray, 9 spray heads, Total water consumption At 2 bar pressure 100 lts per hour |
| 07 | Knock out system | Automatic dual Knock out system operated by a solenoid valve. |
| 08 | Pouring system | Casting wheel/ Cam operated tundish, Drive off the main chain. |
| 09 | Drive Motor | 3/5 HP AC variable frequency drive. |
| 10 | Gear box | 500:1 double reduction worm gear |
| 11 | Conveyor chain | 150/160 mm pitch bolted assembly |
| 12 | Machine inclination | 13 degree |
| 13 | Machine construction | Robust frame fully welded Construction. Frame is made Out of 250 x100 mm C channel is made Out of 250 x100 mm C channel |
| 14 | Overall dimension | As per machine size normally between 6 to 20 meters. |
| 15. | Safety feature | Emergency stop on both sides. |
Safety feature - Emergency stop on both sides.
Ingot stacking machine
Combining our technical expertise with the latest technological development, we offer ingot stacking line work in conjunction with our widest range of ingot casting machines.
We offer to stack system to suit your stacking and space requirement, included in this leaflet are some possible design.
Ingot stacking line
Overhead Gantry Type stacking machine
The stacking machine is suitable to receive ingots from the casting conveyor. It can be arranged in various different configurations from in line to right angle system.
It is a PLC control and compressed air power system.
The configurations are as follows
A chain-type ingot receiving and accumulation conveyor and selective ingot turnover system.
An overhead gantry type automatic stacking machine comprising of carriage mounted stacking grab.
A six-position stack storage conveyor of twin chain, chain, and slat & still age type according to stack type.
The stacker will build single square stacks of nested –cross-layered ingots, on either precast or wooden pallet bases or regular foot ingots.
An automatic weighing machine and the strapping machine are also available at extra cost.
Salient features
Less complicated design
Suitable for hot and dusty atmosphere
The maintenance is easier and less time consuming
The layout is more versatile
Spare parts and consumables are cheaper
It is easier to re–program.
Combination of ingot casting machine and stacking system
To remove the need for external control of the ingots, each ingot is partially ejected from the mould using a synchronized hammer action connected to the movement of the mould conveyor.
A fixed guide is a place below the mould ejection system to remove the ingot from the ingot casting line and guide it to the takeaway conveyor in an inverted position.
Layout option
Different layout option is available to suit customer requirement.
The most common layouts are.
Straight-line layout where ingots are stacked only at one end of the chain conveyor
Cross over layout where ingots are stacked at both the end of the Conveyor.
Turn over collator
Ingots will be presented from the outfeed of the cooling conveyor generally cross-wise on the conveyor having been pushed onto the short conveyor by a pusher bar mounted above the end of the cooling conveyor with a drive to the side out of the way of the heat build-up.
Positioning stop will ensure that each ingot is stopped briefly to it straighten up.
The first ingot will be released from the stops and travel along the short conveyor. The next ingot will stop against the stops behind the first ingot.
Two grippers will locate on the ends of the next ingots and rotate about a horizontal axis lifting the ingot over the stops and placing it face down after the stop. The sequence will then be repeated.
The conveyor will be narrower than the length of the billets so that the gripper of the pallet can pick a layer of billets by lifting under the exposed ends of the billets.
Ingot Casting Machine
rotary ingot casting machines are widely accepted for their efficiency, low maintenance and ease of operation. When metal is supplied from either a tilting or rotary furnace or metal pump.proven system of pouring a number of moulds simultaneously with accurate control of the volume of metal poured into each mould ensures minimum dross formation and consistent ingots.The variable speed continuously rotating mould table is centrally supported by a heavy duty - low friction bearing ensuring smooth vibration free service. Mounted on the table, each of which can be quickly and easily leveled in two planes and can be quickly changed when two or more ingot shapes are to be produced.Easily Ejection of the moulds manually when cooled by water or naturally!Since its establishment in 1991, has focused on manufacturing, exporting, and supplying high-standard furnaces and belt conveyors. As an ISO 9001:2008 certified firm, our product range includes Crucible Furnace, Rotary Furnace, Hydraulic Tilting Furnaces, Reverberatory Furnaces, and Tilting Reverberatory Furnaces. Our primary objective is to provide products that prioritize safety and environmental friendliness, with a notable emphasis on energy-saving capabilities and reduced fuel consumption.
To ensure product quality, we maintain a directory of authorized vendors and conduct thorough research to select reliable suppliers. The raw materials undergo stringent quality checks by both the vendors and our own quality tests, ensuring compliance with industry standards. Our commitment to quality has garnered praise from clients, enabling us to establish a strong market position based on exceptional service and top-notch products.
Equipped with cutting-edge machinery, our packaging unit ensures secure export and delivery of products worldwide. Our dedicated team stays updated with the latest technology, enabling us to deliver high-class products. Under the guidance of Mr. C. L. Tripathi, who prioritizes customer satisfaction and environmental safety, we continuously strive to deliver superior, energy-efficient products. is committed to providing high-quality products, advancing the aluminum industry, and maintaining customer satisfaction.
Overall, is dedicated to delivering high-quality products, maintaining customer satisfaction, and contributing to the advancement of the aluminum industry.
| Manufacturer and Exporter of Furnance and Belt Conveyor. |
