palm oil processing machine physical refining palm oil machine palm fruit oil extraction machine
The processing capacity: 1 T/H, 2 T/H, 3 T/H, 5 T/H, 10 T/H, 15 T/H, 30 T/H, 50 T/H, 90 T/H, etc.
1-5TPH Palm oil processing line
1-5 TPH Palm oil processing line is a complex process which includes palm fruit reception station, palm fruit sterilizing station, palm fruit threshing station, palm fruit digesting & pressing station and palm oil clarification station. Each palm fruit station works together can maximize the extraction of palm oil.
Fresh Palm Fruit Reception: It is used for temporary storage and unloading fresh palm fruit bunches from palm plantation.
Palm Bunch Sterilization with the aid of steam: this loosens the oil-containing fruit from the bunch and inactivates lipid-degrading enzymes as well as micro-organisms that naturally occur in FFB.
Palm Fruit Threshing, b unch stripping which separates the fruit from the bunch stalk and spikelets. In this process, the byproduct Empty Fruit Bunch (EFB) is produced..
Palm Fruit Digestion to crush and disrupt the mesocarp (pulp), with the aid of steam.
Palm Fruit Oil Pressing of the digested fruit to extract the oil from the mesocarp fibre. In this process, two fractions are produced: raw oil and a residue, containing palm oil fibres and nuts.
Clarification and drying: The crude palm oil is separated from the mixture of oil, water and solid impurities by clarifying equipment, and other impurities are removed.
Crude Palm Oil Refining: The deacidified palm oil is refined, including bleaching, deodorization, dehydration and other processes to further improve the quality of the palm oil.
10T/Hours Fresh Palm Fruit Bunch Oil Mill Process Introduction
1. Raw Material Storage Section: Fresh Palm Fruit Bunch will be measured & recorded firstly by weighting platform before the Fresh Palm Fruit Bunch go into the production plant, then the weight measured Fresh Palm Fruit Bunch will be unloaded to the fruit loading slopes and stored
there.
2. Sterilizing Section: The Fresh Palm Fruit Bunch later will be sent to the sterilizer, the sealed sterilizer will sterilize the Fresh Palm Fruit Bunch in this step. The purpose of sterilizing is to prevent the enzymatic decomposition of the palm fruit (the enzymatic decomposition of palm fruit will increase palm fruit Free Fat Acid(FFA) content and it is also to make the following mechanical threshing easier, the palm fruit peel pre-treatment is to make the preparation work of the following process, the pre-conditioning palm fruit nut is to reduce the broken of the kernel.
3. Palm Fruit Threshing Section: Palm Fruit Threshing aims to separate the palm fruit from the palm fruit bunch by strong vibration, the threshing machine is drum thresher. The separated palm fruit will be discharged out of the thresher and enter into the palm oil pressing section. The
empty fruit bunch will be discharged to the storage yard from the other side of the drum thresher or will be sent out of the plant, later the empty could be recycled as the cover of palm orchards, some clients will also choose to burn it directly and used as fertilizer for agricultural land.
4. Oil Pressing Section: The palm fruit shall be cooked before oil pressing, re-heating the sterilized palm fruit so that the fruit will become soft and the
5. Clarification Section: The fiber of the machine-pressed crude palm oil will be removed by washing, settling and filtering, and then settled continuously, later it would become two layers: oil and sediment. The oil will be centrifugal separation and vacuum dried and then pumped into the storage tank, the oil sediment will be filtered, when dirty oil was separated, the oil will going into the secondary settlement, the dirty oil mixture will be clarified and separated, later the skim oil will going into the secondary settlement, the waste water will be pumped into the waste water lagoon to be processed.
6. Product Oil Storage & Transportation Section: The Product crude oil will be stored in oil storage tanks, there shall have 2 oil storage tanks, the oil will be loaded and delivered out of the factory by oil keeping & Delivery staff. The product crude oil shall be stored or delivered at 32 The temperature of the product palm oil shall be controlled within 50 ℃ to 55 ℃, thus can avoided the situation of over- heating.
7. Fiber Separation Section: The Pressed cake will be crushed by crushing auger and sent to the fiber separation wind net and the fiber polishing roller for the separation of fiber. The separated fiber material will be sent to the boiler room to burned as fuel; The separated palm nuts will be delivered to the palm nuts storage room for temporary storage.by pneumatic conveying system.
8. Palm Kernel Recovery Section: The Palm Nut shall be Softening conditioning before being crushed, the softened nut will be crushed into 2 or more petals by Corrugated Crusher and then will be discharged out. The crushed mixture will enter into the crushed mixture separation system, the separation system adopts two stage separation and water bath separation. After the separation, we will get the shell of the nut, and the nut shell will be sent to the storage room for temporary storage, and later the shell will be burned as the boiler fuel. Another material we get in the separation is the palm kernel, the moisture the kernel shall be reduced below 7% by hot air drying. The dried kernel will be sent to the kernel storage room to storage.
9. Waste Water Treatment Section: The organic matter content of the waste water is high, the BOD (biochemical oxygen demand) amount is about 25000ppm, so the waste water can only be
pulled out qualified deal before emissions. Pool sewage treatment system is the most used and effective treatment. This treatment system has cost-effective, only need provide adequate space, less investment costs.
What are the main costs of palm oil processing line and production?
Palm oil processing line costs vary depending on region, scale, production technology, energy prices and other factors. Here are some factors that affect the cost of palm oil processing
Labor costs: including labor costs in planting, picking, processing and other links.
Land rental or purchase cost: Palm oil cultivation requires occupying large areas of land, and land rental or purchase cost has a greater impact on palm oil processing costs.
Cost of pesticides and chemical fertilizers: In order to maintain the yield and quality of palm fruits, agricultural production materials such as pesticides and chemical fertilizers need to be used, which will also increase palm oil processing costs.
Energy price: Palm oil processing requires a large amount of electricity, steam and other energy, and changes in energy prices will directly affect palm oil processing costs.
Transportation costs: palm oil processing requires transportation from planting bases to processing plants, markets, and other places. Transportation costs are also one of the factors that affect palm oil processing costs.
Production scale: Large-scale palm oil processing mill can reduce the production cost of a unit product.
Production technology: The use of advanced production technology can improve palm oil production efficiency and product quality, thereby reducing palm oil processing costs.
In short, the cost of palm oil processing is determined by multiple factors, and the impact of each factor needs to be comprehensively considered for reasonable management and control.
Crude Palm Oil Pressing Workshop Partial Picture
Delivery
After-selling Service Terms
1.Payment terms: 30%T/T deposit in advance, the balance 70% shall be paid before delivery
2.Package: The whole machine will be packed in Containers
livery time: 40-60 working Days since the date of receiving deposit
stallation&after- selling service: we will appoint 2-3 engineers to your(the buyer) country to conduct the installation. It contain the installation, commissioning and debugging until the machine running smoothly. Our engineers will also free training your workers to operate the machine
5.Buyer should pay all the visa charge, round-trip air ticket charge, board and loading, and salary USD100 per engineer per day
6.Warranty period: one year. In the warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers will take the responsibility for the free repair and replacing spare parts. After this period, also will offer support to
Certifications & compliance
CE
Complies with EU standards
