Analysis of Automatic Coating and Manual Scraping Processes
| Category | Automatic Coating | Manual Scraping |
| Coating Method | Single operator can complete automatic proportioning, glue mixing and glue spraying | Requires at least 3-4 people for mixing and scraping, and the scraping is uneven |
| Glue Application Precision | In the coating process, the distance from the edges of the board can be controlled to prevent glue spillage and ensure aesthetic appearance | Manual coating can lead to edge contamination due to uneven application |
| Glue Usage | Accurate data on glue usage per square meter allows for strict control of costs, precise glue ratio, and uniform coating without waste | No accurate data on glue usage, difficult to control the actual amount used by workers, prone to incorrect ratios and high waste |
| Automatic Cleaning | Automatic cleaning function, solvent collected centrally, no environmental pollution | No cleaning device, high waste of glue containers, production environment prone to contamination |
| Production Efficiency | The production speed of the equipment is 8m/min. Calculated based on a board width of 1.2m: 8m / 1.2m / 60min / 8h = 4600 square meters. | 8 hours a day by manual scraping;about 1000 square meters |
| Comparative Advantage | Automatic coating, compared to manual scraping, has the advantages of higher efficiency, reduced glue costs, and labor costs |
| Our machine can Complex the following products |
| Item | Product Name | Item | Product Name | Item | Product Name |
| 1 | Integrated Ceiling | 20 | Blackboard | 39 | Aluminium Foam Core Sandwich Panel |
| 2 | Integrated House | 21 | Manual Purification Board | 40 | Calcium Silicate Integrated Board |
| 3 | Wallboard | 22 | Refrigerated Truck Body Panels | 41 | Sun Room Insulation Panels |
| 4 | All-Aluminum Furniture | 23 | CRRC Floor | 42 | New Insulation Board |
| 5 | Stainless Steel Cabinets | 24 | Signal Vehicle | 43 | Tooling Honeycomb Panel |
| 6 | Shelter board | 25 | Chicken Coop Board | 44 | Plates for Petrochemical Equipment |
| 7 | Exterior Honeycomb Panel | 26 | Rock Wool Sandwich Panel | 45 | Stainless Steel Honeycomb Panel |
| 8 | SPC Honeycomb Panel | 27 | Roller Shutter Door | 46 | Exporting Wood Composites |
| 9 | FRP Honeycomb Panel | 28 | Fire-proof Door | 47 | Building Materials Composite |
| 10 | HPL Honeycomb Panel | 29 | Motor Home /RV | 48 | Heterosexual Honeycomb Panel |
| 11 | MgO Panels | 30 | Oil Tank Cover | 49 | SIPs (Structural Insulated Panels) |
| 12 | FRP Foam Core Sandwich Panel | 31 | Air Duct | 50 | FIPG (Formed-in-Place Gasket) |
| 13 | FRP Plywood Panel | 32 | Computer Room Floor | 51 | Air Duct Glass Magnesium Board Lamination |
| 14 | Thermal Insulation Panel | 33 | Glue Laminated Timber | 52 | EPS(Expandable Polystyrene) |
| 15 | Aluminum Integrated Plate | 34 | Office Partition | 53 | XPS(Extruded polystyrene board) |
| 16 | Artificial Turf | 35 | Medical Door | 54 | Gymnastics Flooring |
| 17 | Copper Honeycomb Panel | 36 | Metal Insulation Board | 55 | Wooden Doors and Windows Manufacturing |
| 18 | Aluminum Honeycomb Panel | 37 | CLT Timber | 56 | PVC Sandwich Panels Manufacturing |
| 19 | Stone Integrated Board | 38 | Cement Board | 57 | Wooden Doors and Windows Manufacturing |
Product Parameter
| Equipment Model | Model 1300 Model 1600 Model 2000 | Power Supply | 380v Phase3 50Hz | Air Source | 0.6 —0.8Mpa |
| Glue Output | 0-6000g/min | Flow Accuracy | ≤ ± 3% | Equipment Power | 10kw |
| Equipment Size | Model 1300: 12m*2.4m*2.2m Model 1600: 12m*2.7m*2.2m Model 2000: 12m*3.1m*2.2m | Applicable Industries | Refrigerated Carriage Panels Integrated Insulation Panels Sandwich Panels Honeycomb Panels Manual Purification Panels Fireproof Panels | Proportioning Ratio | Adjustable from 1:1 to 5:1 |
| Glue A/B Ratio Precision | Ratio Precision: ≤±2% (e.g., 100: 25±2) | Conveying Speed | Coating speed adjustable up to 12m/min | Glue Viscosity Range | Glue A ≤30000mpa.s (at 24°C ambient temperature) |
Functions of the Coating Machine Equipment
tomatic Edge-Seeking Mode · Automatically identifies non-standard boards and only coats the effective area, with precise glue positioning and freely settable glue margins. tomatic Variable Speed Mode · The equipment automatically controls the conveyor speed according to the width of non-standard boards to achieve uniform coating control. 3.The equipment has the function of proportion testing and proportion imbalance alarm. It will give an immediate alarm when an abnormality occurs to prevent batch production of waste products. 4.The equipment uses imported mixing tubes for mixing, which makes the mixing more uniform and avoiding unevenness due to significant disparity in glue ratios (e.g., 4:1, 5:1, 10:1).
5.The coating head is equipped with a pulse-type air mist cleaning function, with freely settable cleaning times and cycles, using sealed containers to collect the waste and prevent solvent pollution during cleaning, no need for manual cleaning and solving common clogging issues in similar equipment. 6.The coating head is made of aviation-grade aluminum in one piece, with an imported anti-stick coating on the surface (unlike the plastic coating heads combined on the market), featuring corrosion resistance, backflow prevention, and a quick-release structure for easy cleaning. (Patented product of the company) 7.Two sets of pipelines are equipped with hydraulic sensors, which can automatically stop the machine and trigger an alarm in case of blockage or excessive pressure to protect the equipment. 8.Two groups of precision metering pumps are driven by well-known brand servo motors for precise glue output control.
9.The control system and electrical components all use imported brands, ensuring stable operation of the equipment. 10.The human-machine interface uses a full touchscreen operation, equipped with a fault reporting system. The fault system is connected to a network central controller linked to the company's big data, allowing for remote trouble shooting and saving after-sales time. 11.The equipment adopts a digital glue mixing system, with glue ratio and consumption easily controlled by a touch screen. 12.Selects well-known brand special precision metering pumps for accurate metering, stable quality, and long life.
es imported double-row guide rails with servo motor drive, equipped with an automatic oiling machine, ensuring a stable and durable structure with simple and convenient maintenance. 14.The conveyor is driven by a servo motor with an anti-deviation structure, ensuring precise positioning without causing glue to spill onto the sides of the board. 15.The equipment is configured with automatic and manual modes, with the automatic mode for production and the manual mode for debugging and maintaining the equipment.
is located in Rizhao, the Blue Economic Zone of Shandong Peninsula. The company is a high-tech manufacturing enterprise and a civilian integration enterprise integrating R&D, manufacturing and sales. The company has rich experience in coating and composite equipment manufacturing. The equipment performance and manufacturing are at the leading level, filling many technical gaps, and has passed the national standard equipment quality management system certification, professional, refined, characteristic and novel enterprise certification.
The company's main business: various fully automatic glue spraying machines, glue spraying machines, fully automatic flat pasting production lines, fully automatic exterior wall insulation integrated board production lines, fully automatic composite hot pressing production lines, etc., various coating and composite equipment can be customized according to customer needs.
The company adheres to the business philosophy of professionalism, innovation and service, and works with you to create brilliance.
1.We provide professional spraying machine production solutions. 2.Professional online service team, any mail or message will reply within 24 hours. 3.We have a strong team provide wholehearted service to customer at any time. 4.We insist on Customer is Supreme, Staff toward Happiness. 5.Put the Quality as the first consideration, 6.OEM & ODM, customized design/logo/brand and package are acceptable. 7.Advanced production equipment, strict quality testing and control system to make sure superior quality. petitive price
A: Generally, we pack out goods in containers by Standard Export Package(Plywood box). If you have special requirement we can follow.
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.
A: It takes about 30 days after receiving your advance payment.
A: Generally, it will take 30 to 45 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
A: Since this product is high-value product, we can accept sample by discount. Should the production be large in quantity, we may even consider re-funding for the sample.
A: Yes, we have 100% test before delivery
A:1. We keep good quality and competitive price to ensure
