Yingtai Promalting System Variable steeping Vessel for barley malt wheat malt production
Main equipment
1. Barley Receiving and Screening System 2. Barley Steeping System
Process description
The first and most critical stage for malting is steeping. After cleaning and screening, barley is transferred to the malting system. The barley steeping is to increase grain moisture content to a target level suitable for enzymatic activation and germination initiation.
During steeping, barley is subjected to a series of controlled wet and dry cycleswithin a steeping vessel (steep tank). In the wet phases, the grain bed is fully immersed in process water under regulated temperature and aeration conditions to ensure uniform hydration and to prevent anaerobic stress. In the dry phases, also referred to as air rests, the steep water is drained and sterile or conditioned air is introduced to the grain bed to maintain oxygen availability, remove CO2 accumulation, and stabilize respiration activity.
The cyclic alternation between immersion and air rest is typically governed by an automated control system that regulates cycle duration, water level, temperature, and aeration rate. This ensures consistent moisture uptake across the grain batch and minimizes variability in germination performance. The steeping process continues until the barley reaches the required target moisture content, at which point it is discharged for the germination stage of malting.
Generally, the steeping time is approx. 48 hours. After steeping, the barley and water are transported together with a non-blocking pump to the germination process. Promalting can design and manufacture barley steeping tanks to support different malting project from concept to completion, such as craft drum malting system, Saladin malting system, Traditional Saladin malting system. The whole process is fully automatic control.
1. Production structure is compact
2. Short On-site installation time: The
also known as promalting, is a professional supplier only specialized in malting system. It means that “Malting System” is his “Focus” product. Promalting does not just supply malting equipment, but provide comprehensive support-from initial malting project consultation, layout design, test running to installation guidance, and ongoing maintenance.
Promalting can provide a wide array of malting equipments from Barley screening, Barley steeping, Green malt germination and kilning, Ventilation, Storage and Packing. We pride ourselves on using PLC to ensure our clients receive automatic malting system. With more than 30 years' malting experience, our people maintain a strong customer-centric philosophy and passionate about the malting industry and help
Malting Technology Experience
1.Steeping systems 2.Germination systems 3.Kilning systems 4.Ancillary equipment (eg. grain cleaner/pre-screen, deculmer, weighing and bagging machine, chillers,etc) 5.Traditional Saladin malting / Tower Malting: 15000kg-220000kg/batch 6.Germination kilning COMBO Drum 2000Kg-10000Kg/batch 7. Malt Roasting system 200Kg-1000Kg/batch
As a professional malting equipment supplier, we frequently receive emails from clients who want to build a new automatic malt plant. However, some clients are not entirely clear on how to start a new mlathouse project. Below, I listed some questions and answers for you to consider before you begin a malting project and choose the right malting system.
Q1: What is the price of malting system? A: The cost of a malting system will varies based on production capacity and configuration. When you send us the inquiry, pls think about below qusestions and define your production capacity requirements. How many grain do you want to process one year? How many malts do you want to get one batch? How many malts do you want to produce one year? Promalting can supply different malting systems correspond to you production scales.
A: The cost of a malting system will varies based on production capacity and configuration. When you send us the inquiry, pls think about below qusestions and define your production capacity requirements.
Q2: How long can I get one batch of finished malt? A: The complete malting process will include three main steps: steeping, germination, and drying. Normally, it will takes about 6-7 days for you to get one batch of finished malt. If you want to get more finished malt at short days, Promalting can offer expandable malting solution for you.
A: The complete malting process will include three main steps: steeping, germination, and drying. Normally, it will takes about 6-7 days for you to get one batch of finished malt. If you want to get more finished malt at short days, Promalting can offer expandable malting solution for you.
As an increasing number of promalting malting systems running in Europe, Asia, Americas and, more malting plants further production expansion are steadily moving forward. If you are seeking high automatic malting system as an alternative to traditional floor malting or Saladin malting equipment to produce high quality malt for whiskey, beer, or organic food products, Promalting drum craft malting system will be your best choose. You can also find promalting system through the following channels.
